Abstract: | The thermal characteristics of inherently conductive polyaniline (PANi) fiber have been studied using thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). Fibers show five major weight losses at ∼100°C, 165°C, 215°C, 315°C, and 465°C, which are associated with the removal of moisture, residual solvent, decompositions of the sulfonic acid and degradation of PANi fiber, respectively. The 2‐acrylamido‐2‐methyl‐1‐propanesulfonic acid (AMPSA) that dopes the PANi (in fiber form) performs two‐stage decompositions. The conductivity of the drawn fibers aged at 50°C, 100°C, 150°C, and 190°C under vacuum for various periods of time decreases, particularly at temperatures higher than 100°C. The reduction in conductivity of the fiber aged at temperatures lower than 100°C is mainly due to the evaporation of the residual solvent (15–20% in the as‐spun fiber). Further decrease in conductivity of the fiber aged at temperatures higher than 100°C is caused by the decomposition of the dopant AMPSA. The temperature‐dependent conductivity of the fiber was measured at 15 K (−258.5°C) to 295 K (21.5°C). The conductivity of both aged and un‐aged fibers is all temperature activated, however, the conductivity of the un‐aged fibers is higher than that of the aged fibers. Although a negative temperature coefficient was observed in the temperature range from 240 K (–24.5°C) to 270 K (–3.5°C) for the un‐aged fibers, it was disappeared when the fibers were thermal aged at 100°C for 24 h in vacuum oven. These results indicate that the residual solvent trapped inside the fiber enhanced the electrical conductivity of the fibers and its “metallic” electrical conductivity at temperatures ∼263 K (–10°C). © 2001 John Wiley & Sons, Inc. † J Appl Polym Sci 79: 2503–2508, 2001 |