Effect of Ta2O5 addition on the structure,crystallization mechanism,and properties of CaO–B2O3–SiO2 glasses for LTCC applications

CaO–B₂O₃–SiO₂–Ta₂O₅ (CBST) glass-ceramics, with different Ta₂O₅ content, (up to 6 mol%), have been prepared by using glass melt quenching followed by heat treatment between 800 and 880 °C. The Fourier Transform Infrared (FTIR) results showed that the stronger the attraction of Ta⁵⁺ to the oxygens in the BO₃^3? and SiO₃^2? structures, the more easily the B–O and Si–O bonds will be destroyed. The underlying reason is most probably the high field strength of Ta⁵⁺, which results in a weakening of the vibration intensities of the BO₃] and SiO₄] units. Moreover, the Differential Scanning Calorimetry (DSC) results showed that the softening point (T_g), crystallization starting temperature (T_c1), and exothermic crystallization peak temperature (T_p1), of the CaSiO₃ phase, shifted to higher values with the addition of Ta₂O₅. Also, the crystallization activation energy (E_a) and the glass stability factor (ΔT) of the CaSiO₃ phase increased, which indicated that the CaSiO₃ phase of the glass became inhibited by the addition of Ta₂O_5. It was, thus, obvious that there was a need of glass characterization. The results of the crystallization kinetics showed that the critical cooling rate decreased with the addition of Ta₂O₅, which indicated that the viscosity of the system had increased. The CBST glass-ceramics, containing 1 mol% Ta₂O_5, that were sintered at 875 °C for 15 min showed excellent dielectric properties: ε_r = 6.22 and tanδ = 1.19 × 10^?3 (1 MHz). To sum up, CaO–B₂O₃–SiO₂–Ta₂O₅ glass-ceramics are potential low temperature co-fired ceramic substrate materials.