Optimization of spinning parameters influencing the hairiness properties of polyester/cotton vortex yarn

The influence of vortex spinning parameters on the hairiness properties of polyester/cotton vortex yarn has been studied. Polyester/cotton yarn of 50:50 blend ratio has been produced in two different counts (Ne 20s and Ne 40s) each with four different spinning parameters (delivery speed, spindle size, feed ratio and nozzle pressure). Experiments are designed with the aid of response surface method. Accordingly, different samples are produced with three levels of each parameter. The hairiness index H and zweigle hairiness have been evaluated from the samples produced with these combinations. It is found that the hairiness index H of both coarser and medium count vortex yarns are influenced by all the spinning parameters considered for this study. Also, zweigle S3 values of both coarser and medium count vortex yarns are influenced by all the four parameters. The interactions of some of the spinning parameters have significant influence on the hairiness index, H of both coarser and medium count vortex yarn. Also, few of the interactions have significant influence on zweigle S3 values of both coarser and medium count vortex yarns.