Efficient fully blade-coated perovskite solar cells in air with nanometer-thick bathocuproine buffer layer

Fully printed perovskite solar cells (PSCs) were fabricated in air with all constituent layers, except for electrodes, deposited by the blade coating technique. The PSCs incorporated, for the first time, a nanometer-thick printed bathocuproine (BCP) hole blocking buffer using blade coating and deposited at relative humidity up to 50%. The PSCs with a p-i-n structure (glass/indium tin oxide (ITO)/poly(3,4-ethylenedioxythiophene) polystyrene sulfonate (PEDOT:PSS)/CH₃NH₃PbI₃/6,6]-phenyl-C₆₁-butyric acid methyl ester (PCBM)/BCP/Ag) delivered a maximum power conversion efficiency (PCE) of 14.9% on an active area of 0.5 cm² when measured under standard test conditions. The PSCs with a blade coated BCP delivered performance of 10% and 63% higher (in relative terms) than those incorporating a spin coated BCP or without any BCP film, respectively. The atomic force microscopy (AFM) showed that blade coated films were more homogeneous and acted also as a surface planarizer leading to a reduction of roughness which improved BCP/Ag interface lowering charge recombination. The demonstration of 15% efficient devices with all constituent layers, including nanometer-thick BCP (∼ 10 nm), deposited by blade coating in air, demonstrates a route for industrialization of this technology.