Effect of surface roughness and surface texture on scuffing

This paper discusses the results of disk tests designed to examine the effect of surface roughness and surface texture on scuffing and related behavior. AISI 9310 steel disk of varying surface roughness and surface texture, along with a MIL-L-7808G lubricant, were used. It is shown that, under otherwise comparable situations, (a) an increase in the composite surface roughness increases the coefficient of friction at scuffing, decreases the scuff failure load, and decreases the critical temperature, (b) the cross-ground disks give a lower coefficient of friction at scuffing and a higher scuff failure load than the circumferentially-ground disks, but nearly the same critical temperature, and (c) an increase in the sliding velocity or sum velocity, at a constant sliding-to-sum velocity ratio, decreases the coefficient of friction at scuffing, decreases the scuff failure load, and decreases the critical temperature.The superior performance of the cross-ground disks compared with the circumferentially-ground disks is attributed to the effect of surface texture on microelastohydrodynamic action. The variations of the oil film thickness ratio at scuffing, the coefficient of friction at scuffing, and the critical temperature with respect to surface roughness, surface texture, and operating variables have been shown to correlate well with a dimensionless parameter $\text{ξ}{}_{\mathrm{?}}$.