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Gas permeability of alumina–spinel refractory castables bonded with hydratable magnesium carboxylate
Authors:Luyan Sun  Donghai Ding  Guoqing Xiao  Jianjun Chen  Yanjun Li  Jian Kang  Xiaochuan Chong  Changkun Lei  Jiyuan Luo  Xin Zheng
Affiliation:1. College of Materials Science and Engineering, Xi'an University of Architecture and Technology, Xi'an, China;2. College of Materials Science and Engineering, Luoyang Institute of Science and Technology Luoyang, Luoyang, China;3. College of Materials Science and Engineering, Xi'an University of Architecture and Technology, Xi'an, China

Beijing Jinyu Tongda Refractory Technology Co., Ltd., Beijing, China

Abstract:The high level of gas permeability can effectively reduce the explosive spalling risk of refractory castables. The hydratable magnesium carboxylate (HMC) is expected to improve the permeability of castables owing to the thermal decomposition of the HMC hydrates. This study compared the gas permeability and explosive spalling resistance of HMC bonded refractory castables (HMCC) with calcium aluminate cement bonded refractory castables (CACC). Thermal decomposition of (Mg3(C6H5O7)2?11H2O) (hydrates of HMC), drying behavior, and the pores size distribution of castables were investigated. The level of gas permeability of HMCC is higher than that of CACC, which was confirmed by the higher values of Darcian k1 and non-Darcian k2. The degas temperatures of HMC hydrates (156°C) and HMCC (432°C) are lower than those of CAC hydrates (289°C) and CACC (536°C) at a heating rate of 20°C/min, respectively. The large-size and more permeable pores in HMCC were obtained according to the mercury intrusion porosimeter (MIP) results, which formed the connected paths for gases (H2O, CO2, C2H4, CO, CH4) released from the castables.
Keywords:drying behavior  gas permeability  hydratable magnesium carboxylate  pores size distribution
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