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3D woven composite design using a flattening simulation
Affiliation:1. The University of Tokyo, Japan;2. IHI Corporation, Japan;1. Laboratory of Applied Physics and Mechanics of Advanced Materials, College of Materials Science and Engineering, Taiyuan University of Technology, Taiyuan 030024, Shanxi, China;2. School of Materials Science and Engineering, Southwest University, Chongqing 400715, China;3. Institute of Applied Mechanics and Biomedical Engineering, Taiyuan University of Technology, Taiyuan 030024, Shanxi, China;1. College of Materials Science and Engineering, Chongqing University, Chongqing 400030, China;2. State Key Laboratory of Advanced Steel Processes and Products, Central Iron and Steel Research Institute, Beijing 100081, China;3. School of Metallurgy, Northeastern University, Shenyang 110819, Liaoning, China;1. Institute of Mechanical Convergence Technology, Hankyong National University, Anseong-si, Gyeonggi- do, 17579, Republic of Korea;2. School of ICT, Robotics & Mechanical Engineering, Hankyong National University, Anseong-si, Gyeonggi-do, 17579, Republic of Korea;3. Computational Design Lab, School of Engineering, Indian Institute of Technology Mandi, Himachal Pradesh, 175005, India;1. Vrije Universiteit Brussel, Department of Mechanics of Materials and Constructions, Pleinlaan 2, 1050 Brussels, Belgium;2. Universite Libre de Bruxelles, Building, Architecture and Town Planning Dept., Avenue Fr. Roosevelt 50, CP 194/02, 1050 Brussels, Belgium
Abstract:Fiber composite materials have unique, advantageous mechanical properties that have made them highly desirable in a range of industries. In particular, 3D woven-fiber composites are highly resistant to delamination compared with laminated 2D woven-fiber composites and have been adopted in various advanced products. This paper focuses on the design of 3D woven-fiber composite products and proposes a flattening simulation method for designed 3D models with constant thickness. The proposed method estimates the shape of a flat material and the fiber directions in the 3D model design; deformation phenomena of 3D woven-fiber materials are also considered in order to improve the accuracy of the proposed method. CT images are used to compare the simulation results with the actual deformation of 3D woven-fiber materials and confirm the ability of our method to effectively design the fiber direction base on the 3D model and to estimate the shape of flat materials.
Keywords:Fiber material  3D woven fabrics  Flattening  Forming
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