The development of air-breathing proton exchange membrane fuel cell (PEMFC) with a cylindrical configuration

A small air-breathing proton exchange membrane fuel cell with a cylindrical configuration (Cy-PEMFC) and a helical flow-channel was developed to provide a uniform contact pressure to the membrane electrode assembly (MEA) with a thin cathode current collector. A comparison of the contact pressure and performance of the Cy-PEMFC and general planar PEMFC was performed to determine the effect of the cylindrical configuration. For the contact pressure comparison, numerical analysis was performed using commercial software. Numerical analysis showed that the Cy-PEMFC has its own structural advantage of changing the applied clamping pressure to a uniformly distributed contact pressure. The actual pressure measurements were carried out with pressure-sensitive film to support results of numerical analysis. These results also showed that the Cy-PEMFC had a uniformly distributed contact pressure, whereas the planar PEMFC did not. The polarization curves of both PEMFCs were measured to determine the performance variations caused by the uniform contact pressure and better mass transfer. The maximum power density of the Cy-PEMFC was 220 mW/cm², which was approximately 24% higher than the planar PEMFC.