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Effect of surface treatments on the strength of carburized gears
Authors:Sung-Ki Lyu  Katsumi Inoue  Gang Deng  Masana Kato
Affiliation:(1) Department of Mechanical Design and Production Engineering, Research Center for Aireraft Parts Technology, Gyeongsang National University, Japan;(2) Tohoku University, Japan;(3) Miyazaki University, Japan
Abstract:This paper deals with effects of surface treatment on the bending fatigue strength of SCM415 carburized spur gears. The test gears are treated by the combination of shot peening, chemical polishing and electropolishing after carburization. The fatigue tests demonstrate that the strength is sensitive to the surface condition of tooth fillet and the removal of the nonmartensitic layer caused by decarburization is considerably effective in enhancing the strength. In the first part of this paper, the influence of surface treatments such as shot peening, chemical polishing and electropolishing on the strength enbancement for carburized gears are summarized and discussed. In the second part, the crack lengths are calculated from the fatigue test results for the carburized and surface-treated gears, and the effect of surface treatments is discussed from the view point of fracture mechanics.
Keywords:Carburized Gears  Fatigue Strength  Shot Peening  Chemical Polishing  Electropolishing  Surface Treatment  Surface Condition  Crack Lengths  Fracture Mechanics  Strength Evaluation
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