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CADI磨球落球疲劳试验中的应力数值模拟及失效分析
引用本文:赵雪勃,彭云成,杨兆禹,刘金海,焦永树,李国禄,阎殿然.CADI磨球落球疲劳试验中的应力数值模拟及失效分析[J].铸造,2011,60(6).
作者姓名:赵雪勃  彭云成  杨兆禹  刘金海  焦永树  李国禄  阎殿然
作者单位:1. 河北工业大学材料科学与工程学院,天津,300132
2. 河北工业大学机械工程学院,天津,300132
摘    要:应用大型有限元分析软件ANSYS/LS-DYNA对CADI磨球在落球疲劳试验单次落球过程中的应力场进行了数值模拟.结果表明:磨球碰撞接触界面剪应力峰值出现在略偏离接触界面中心位置,等效应力峰值出现在接触界面中心位置.残余等效应力峰值和残余剪应力峰值均出现在撞击部位周围挤压区.作者认为,是残余应力的累积、应力诱发马氏体相变和加工硬化、磨球材质及冶金质量等综合因素引起的材料疲劳损伤导致了磨球的表层剥落失效.磨球亚表层夹渣物的存在是造成剥落失效的直接原因.

关 键 词:CADI磨球  应力分析  剥落失效

Numerical Simulation of Stress of CADI Grinding Ball and Its Failure Analysis Falling Ball Test
ZHAO Xue-bo,PENG Yun-cheng,YANG Zhao-yu,LIU Jin-hai,JIAO Yong-shu,LI Guo-lu,YAN Dian-ran.Numerical Simulation of Stress of CADI Grinding Ball and Its Failure Analysis Falling Ball Test[J].Foundry,2011,60(6).
Authors:ZHAO Xue-bo  PENG Yun-cheng  YANG Zhao-yu  LIU Jin-hai  JIAO Yong-shu  LI Guo-lu  YAN Dian-ran
Affiliation:ZHAO Xue-bo1,PENG Yun-cheng1,YANG Zhao-yu1,LIU Jin-hai1,JIAO Yong-shu2,LI Guo-lu1,YAN Dian-ran1(1.School of Materials Science and Engineering,Hebei University of Technology,Tianjin 300132,China,2.School of Mechanical Engineering Hebei University of technology,China)
Abstract:In this paper,based on the finite element analysis software ANSYS/LS-DYNA,stress field of CADI grinding ball during the falling ball test with a single drop was simulated.The results show that the peak value of shear stress appears in the area slightly deviated from the center of the contact interface while the maximum of equivalent stress is just at the center of the contact interface.Both the peak of residual equivalent stress and residual shear stress appear in the neighboring extrusion zone of collision...
Keywords:ANSYS/LS-DYNA
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