Electrical and mechanical properties of electrically conductive polyethersulfone composites

Electrically conductive polyethersulphone (pes) composites containing carbon fibres, nickel fibres, stainless steel fibres or aluminium flakes at various volume fractions up to 40% were fabricated and tested. For electromagnetic interference (emi) shielding effectiveness > 50 dB, the minimum filler volume fraction was 40% for carbon fibres of length 200 or 400 μm, 20% for nickel or stainless steel fibres, and 30% for aluminium flakes. The tensile strength first increased and then decreased with increasing filler content, such that the highest tensile strength occurred at 30 volume% (vol%) for carbon fibres (of length 200 or 400 μm) as the filler and at 10 vol% for nickel or stainless steel fibres. However, for carbon fibres (of length 100 μm) and aluminium flakes, the tensile strength increases up to at least 40 vol%. The best overall performance was provided by aluminium flakes at 40 vol%; the resistivity was 7 × 10⁻⁵ Ω cm, the emi shielding effectiveness was > 50 dB and tensile strength was 67 MPa. The resistivity of the aluminium flake composites was not affected by heating in air at 140°C for up to at least 144 h.