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Optimal design of a modular axial-flux permanent-magnet synchronous generator for gearless wind turbine applications
Authors:Seyed Ataollah Ashrafzadeh  Ali Asghar Ghadimi  Ali Jabbari  Mohammad Reza Miveh
Affiliation:1. Department of Mechatronics, Faculty of Engineering, Arak University, Arak, Iran

Department of Electrical Engineering, Faculty of Engineering, Arak University, Arak, Iran;2. Department of Electrical Engineering, Faculty of Engineering, Arak University, Arak, Iran;3. Department of Mechanical Engineering, Faculty of Engineering, Arak University, Arak, Iran;4. Department of Electrical Engineering, Tafresh University, Tafresh, Iran

Abstract:Air-cored axial-flux permanent-magnet synchronous generators (AFPMSGs) are potential candidates for gearless direct-coupled wind turbines (DCWTs) owing to providing high efficiency and power density. The design of a DCWT generator is so complicated since the generator cost, dimension, and weight affected by gear elimination. Therefore, it is essential to find an optimal AFPMSG design at rated conditions. In this paper, an accurate procedure for the optimal design of an air-cored AFPMSG applicable for DCWTs is proposed. The genetic algorithm (GA) is used for multi-objective design optimization to reach the optimal configuration as well as system dimension in order to decrease the weight, increase the power density and enhance the effectiveness of the generator. To validate the efficiency of the suggested optimization proceducer, a 30 kW AFPMSG has been considered as a case study. The results of optimization have been investigated by finite element analysis (FEA). A prototype generator is also fabricated, and the test results are offered and compared with the numerical study. The outcomes show that there exists an acceptable agreement between FEA and experimental outcomes with the error percentage about of 1.35%.
Keywords:air-cored generator  axial-flux permanent-magnet synchronous generator  finite element analysis  genetic algorithm  optimization  wind turbines
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