Preparation of Mono‐, Di‐ and Hemicalcium Ferrite Phases via Melt for Reduction Kinetics Investigations

Iron ore concentrates that are used in the iron production are usually agglomerated into sinter or pellets in order to improve their properties in the blast furnace. The main minerals in the magnetite base sinters are hematite, magnetite and Si and Al containing calcium ferrites of which the latter can exist as either monocalcium ferrite, dicalcium ferrite or hemicalcium ferrite depending on the conditions and on the material's iron/calcium‐ratio. In order to study the reduction behaviour of the sinter in the iron production, samples of monocalcium ferrite, dicalcium ferrite and hemicalcium ferrite were prepared by melting different proportions of pure calcium and iron oxides. After melting the samples were cast and cooled. Samples of hemicalcium ferrite were also heated at a certain temperature before the actual reduction experiments in order to ensure the wanted phase composition of the samples. The mineral compositions of the samples were verified using scanning electron microscopy (SEM‐EDS) as well as X‐ray diffraction (XRD). The verification showed that it was possible to produce the samples of calcium ferrites via melting. The conditions needed to reduce the calcium ferrites were estimated with thermodynamic calculations.