Development of Sn–Ag–Cu and Sn–Ag–Cu–X alloys for Pb-free electronic solder applications |
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Authors: | Iver E Anderson |
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Affiliation: | (1) Ames Laboratory (USDOE), Iowa State University, 222 Metals Development Building, Ames, IA 50011, USA |
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Abstract: | The global electronic assembly community is striving to accommodate the replacement of Pb-containing solders, primarily Sn–Pb
alloys, with Pb-free solders due to environmental regulations and market pressures. Of the Pb-free choices, a family of solder
alloys based on the Sn–Ag–Cu (SAC) ternary eutectic (T
eut. = 217°C) composition have emerged with the most potential for broad use across the industry, but the preferred (typically
near-eutectic) composition is still in debate. This review will attempt to clarify the characteristic microstructures and
mechanical properties of the current candidates and recommend alloy choices, a maximum operating temperature limit, and directions
for future work. Also included in this review will be an exploration of several SAC + X candidates, i.e., 4th element modifications
of SAC solder alloys, that are intended to control solder alloy undercooling and solidification product phases and to improve
the resistance of SAC solder joints to high temperature thermal aging effects. Again, preliminary alloy recommendations will
be offered, along with suggestions for future work. |
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