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面向现场加工的全液压驱动主轴水下钻孔特性建模与优化方法
引用本文:陈永亮,彭涛,刘德帅,王志江.面向现场加工的全液压驱动主轴水下钻孔特性建模与优化方法[J].中国机械工程,2018,29(4):471.
作者姓名:陈永亮  彭涛  刘德帅  王志江
作者单位:1.天津大学机械工程学院,天津,300072 2.天津大学材料科学与工程学院,天津,300072
基金项目:国家自然科学基金资助项目(51775370) National Natural Science Foundation of China (No. 51775370)
摘    要:针对现场摩擦叠焊修复加工中高速液压驱动主轴头在低速时钻孔效率低的问题,提出了一种全液压驱动主轴水下钻孔特性建模与离线优化方法。 通过多次实验获得钻孔数据,通过BP神经网络对数据进行拟合得到水下钻孔扭矩特性,并通过遗传算法寻优,得到了最优切削参数,该参数作为在线优化的初始输入。结果表明,通过该方法能够得到全液压驱动主轴的水下钻孔特性和最优切削参数,缩短了现场钻孔加工的在线优化时间,提高了钻孔加工效率。

关 键 词:现场加工  液压驱动  水下钻孔  BP神经网络  遗传算法  

Characteristic Modeling and Optimization Method of Underwater Hydraulic Spindle Drilling Processes for In-situ Machining Systems
CHEN Yongliang,PENG Tao,LIU Deshuai,WANG Zhijiang.Characteristic Modeling and Optimization Method of Underwater Hydraulic Spindle Drilling Processes for In-situ Machining Systems[J].China Mechanical Engineering,2018,29(4):471.
Authors:CHEN Yongliang  PENG Tao  LIU Deshuai  WANG Zhijiang
Affiliation:1.School of Mechanical Engineering,Tianjin University,Tianjin,300072 2.School of Materials Science and Engineering,Tianjin University,Tianjin,300072
Abstract:Aiming at the low efficiencies in low speed drilling using high speed hydraulic drive spindles for in-situ friction stitch welding processes, a characteristic modeling and off-line optimization method of the underwater hydraulic drilling spindles in-situ machining systems were put forward. The drilling parameters and data were obtained by several tests. The optimal cutting parameters were obtained by the fitting based on BP neural network and genetic algorithm based optimization . The optimal parameters were used as the initial inputs for on-line optimization. The results show that the underwater drilling and the optimal cutting parameters may be effectively used in in-situ drilling processes, which shorten the on-line optimization time of drilling processes and improve the drilling efficiencies.
Keywords:in-situ machining system  hydraulic drive  underwater drilling  BP neural network  genetic algorithm  
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