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卷烟纸自动纠偏系统的设计与应用
引用本文:李小平,潘恒乐,梅光传.卷烟纸自动纠偏系统的设计与应用[J].烟草科技,2022,55(7):90-94.
作者姓名:李小平  潘恒乐  梅光传
作者单位:常德烟草机械有限责任公司,湖南省常德市武陵区长庚路999号 415000
基金项目:中烟机械集团科技项目“ZJ119(12 000支/分)卷接机组的研制”11020143270104
摘    要:为解决ZJ116卷接机组生产中因卷烟纸出现横向偏移现象而造成卷烟纸毛边与分切不均等问题,设计了一种卷烟纸自动纠偏系统。系统包括纠偏装置和位置检测装置两大部分,采用光电式边缘检测传感器对卷烟纸位置进行检测,当卷烟纸发生偏移时将纠偏信号发送给控制系统,进而控制电机驱动丝杆旋转,并通过滑块、连杆机构、转臂等带动导纸辊偏转实现对卷烟纸位置的调整。以红河卷烟厂生产的“红河(硬88)”牌卷烟为对象对ZJ116A和ZJ119机组进行对比测试,结果表明:与ZJ116A型卷接机组相比,应用自动纠偏系统的ZJ119机组未出现卷烟纸毛边现象,人工调节卷烟纸次数减少3.67次/月。该技术可为提高卷烟外观质量和设备运行效率提供支持。 

关 键 词:ZJ116卷接机组    ZJ119卷接机组    卷烟纸    纠偏装置    位置检测
收稿时间:2022-02-21

Design and application of automatic cigarette paper adjustment system
LI Xiaoping,PAN Hengle,MEI Guangchuan.Design and application of automatic cigarette paper adjustment system[J].Tobacco Science & Technology,2022,55(7):90-94.
Authors:LI Xiaoping  PAN Hengle  MEI Guangchuan
Affiliation:Changde Tobacco Machinery Co., Ltd., Changde 415000, Hunan, China
Abstract:In order to equally divide the running cigarette paper and prevent the occurrence of rough edge caused by lateral deviation, an automatic cigarette paper adjustment system was designed for ZJ116 filter cigarette maker. The system is composed of an adjustment device and an edge position detector. A photoelectric sensor was used to detect the lateral deviation of the cigarette paper and send a signal to a control system if there was any deviation. Once receiving the signal, the control system activated a control motor to drive a deflectable paper guide roller and adjust the lateral position of the cigarette paper through a screw rod slider, linkage mechanism and swing arm. A comparative test between ZJ116A and ZJ119 filter cigarette makers was conducted on cigarette brand "Honghe (Hard 88)" in Honghe Cigarette Factory. The results showed that comparing with ZJ116A filter cigarette maker, the ZJ119 maker with the automatic adjustment system avoided the rough edge of cigarette paper and reduced manual adjustment operation by 3.67 times per month. This technology provides a support for promoting the appearance quality of cigarette and the operation efficiency of cigarette makers. 
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