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Preparation of carbon nanofibers/carbon foam monolithic composite from coal liquefaction residue
Authors:Nan Xiao  JieShan Qiu  Zonghua Wang
Affiliation:a Carbon Research Laboratory, Center for Nano Materials and Science, State Key Lab of Fine Chemicals, School of Chemical Engineering, Dalian University of Technology, 158 Zhongshan Road, P.O. Box 49, Dalian 116012, China
b Key Laboratory for Micro/Nano Technology and System of Liaoning Province, Dalian University of Technology, Dalian 116023, China
c Laboratory of Fiber Materials and Modern Textile, the Growing Base for State Key Laboratory, Qingdao University, Qingdao 266071, China
Abstract:Carbon nanofibers/carbon foam composites that are made by growing carbon nanofibers (CNFs) on the surface of a carbon foam (CF) have been prepared from coal liquefaction residues (CLR) by a procedure involving supercritical foaming, oxidization, carbonization, and catalytic chemical vapour deposition (CCVD) treatment. These new carbon/carbon composites were examined using SEM, TEM and XRD. The results show that the as-made CF has a structure with cell sizes of 300-600 μm. X-ray diffraction studies show that iron-containing contaminates are present in the CLR. However, these species may act as a catalyst in the CCVD process as established in the literature. After the CCVD treatment, the cell walls of CF are covered by highly compacted CNFs that have external diameters of about 100 nm and lengths of several tens of micrometers. This work may open a new way for direct and effective utilization of the CLR.
Keywords:Carbon foam  Carbon nanofibers  Carbon/carbon composite  Synthesis  Coal liquefaction residue
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