Microstructure and mechanical properties of equimolar FeCoCrNi high entropy alloy prepared via powder extrusion

An equiatomic FeCoCrNi high alloy (HEA) with both high tensile strength and ductility was produced by a powder metallurgy (P/M) method. The P/M process includes a gas atomization and a hot extrusion of pre-alloyed HEA powder. Microstructures and mechanical properties were characterized using optical microscopy (OP), scanning electron microscopy (SEM), electron backscattered diffraction (EBSD), and tensile tests. The results show that the P/M FeCoCrNi HEA has a single face centered cubic (fcc) structure and an equiaxed microstructure. No obvious porosity and brittle intermetallic phase was found. The as-extruded alloy exhibits a very high tensile strength of 712.5 MPa, and still maintains an elongation as high as 56%. The improvement of the tensile properties is caused by the solid solution strengthening, grain boundary strengthening and homogenous microstructure. Therefore, the powder hot extrusion can be considered as a promising way for preparing large-sized HEAs with high mechanical properties.