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微束等离子喷涂制备羟基磷灰石涂层微观结构的特征研究
引用本文:范婷婷,王一鸣,刘晓梅,周正,金头男,贺定勇. 微束等离子喷涂制备羟基磷灰石涂层微观结构的特征研究[J]. 表面技术, 2016, 45(6): 70-75. DOI: 10.16490/j.cnki.issn.1001-3660.2016.06.011
作者姓名:范婷婷  王一鸣  刘晓梅  周正  金头男  贺定勇
作者单位:北京工业大学材料科学与工程学院,北京,100124;北京工业大学材料科学与工程学院,北京100124;北京市生态环境材料及其评价工程技术研究中心,北京100124
基金项目:国家自然科学基金(51471010)
摘    要:目的 通过与大气等离子喷涂和超音速火焰啧涂的对比,研究微束等离子喷涂制备的羟基磷灰石涂层的微观组织特点.方法 以高结晶度的羟基磷灰石粉末为原料,采用三种不同的喷涂方法(微束等离子喷涂、大气等离子喷涂和超音速火焰喷涂),在Ti-6Al-4V基体上制备羟基磷灰石(HA)涂层.利用冷场发射扫描电子显微镜和X射线衍射仪,对三种涂层的形貌、相组成和择优取向进行分析.结果 与大气等离子喷涂及超音速火焰喷涂制备的涂层相比,应用该设备制备的羟基磷灰石涂层表面平整致密,无大量的气孔存在;涂层截面呈典型的层状结构,在近三分之一表面处观察到柱状晶;涂层中仅有少量的非晶相及分解相,结晶度高达90%以上.这些特征均有利于羟基磷灰石涂层在体液环境中的稳定性.结论 比较三种喷涂方法,采用微束等离子喷涂制备的羟基磷灰石涂层致密,结晶度高,杂相少,且存在择优取向的柱状晶.

关 键 词:微束等离子喷涂  大气等离子喷涂  超音速火焰喷涂  羟基磷灰石涂层  柱状晶  高结晶度
收稿时间:2016-03-14
修稿时间:2016-06-20

Investigations on Microstructure of Micro-plasma Sprayed Hydroxyapatite Coating
FAN Ting-ting,WANG Yi-ming,LIU Xiao-mei,ZHOU Zheng,JIN Tou-nan and HE Ding-yong. Investigations on Microstructure of Micro-plasma Sprayed Hydroxyapatite Coating[J]. Surface Technology, 2016, 45(6): 70-75. DOI: 10.16490/j.cnki.issn.1001-3660.2016.06.011
Authors:FAN Ting-ting  WANG Yi-ming  LIU Xiao-mei  ZHOU Zheng  JIN Tou-nan  HE Ding-yong
Affiliation:College of Materials Science and Engineering, Beijing University of Technology, Beijing 100124, China,College of Materials Science and Engineering, Beijing University of Technology, Beijing 100124, China,College of Materials Science and Engineering, Beijing University of Technology, Beijing 100124, China,College of Materials Science and Engineering, Beijing University of Technology, Beijing 100124, China,College of Materials Science and Engineering, Beijing University of Technology, Beijing 100124, China and 1.College of Materials Science and Engineering, Beijing University of Technology, Beijing 100124, China;2.Beijing Engineering Research Center of Eco-materials and LCA, Beijing 100124, China
Abstract:Objective By comparison with atmospheric plasma spraying and high velocity oxygen fuel spraying, the microstructure characteristics of the HA coating deposited by micro-plasma spraying were investigated. Methods High crystallinity hydroxyapatite powders were used as initial material, which were deposited onto Ti-6Al-4V substrate by three different spraying technologies: micro-plasma spraying (MPS), atmospheric plasma spraying (APS) and high velocity oxygen fuel (HVOF) spraying in this research. The morphology, phase composition and preferred crystal orientation of HA coatings were characterized by scanning electron microscopy (SEM) and X-ray diffraction (XRD). Results Compared with the other two counterparts, micro-plasma sprayed HA coating exhibited flat and dense surface without obvious porosity and void, the cross section of which exhibited a typical lamellar structure, with the emergence of columnar crystal near coating surface. Besides, the coating had high crystallinity (>90%) with only a small amount of amorphous phase and decomposition phase, which was assumed to be related to the stability of the coating in the body fluid environment. Conclusion Compared with APS and HVOF, HA coating deposited by MPS exhibited denser structure, higher crystallinity with less decomposition phase, and columnar microstructure was observed within coating.
Keywords:micro-plasma spraying   atmospheric plasma spraying   high velocity oxygen fuel spraying   HA coatings   columnar crystal   high crystallinity
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