Repeated point contact loading on Ce-TZP

The deformation and fragmentation behaviour in a toughened ceria-stabilized zirconia ceramic have been investigated by using unlubricated repeated metallic point contact loading at room temperature to explore the possibilities of cyclic fatigue effects. All tests were conducted on a purpose-designed and built computer-controlled apparatus. 120° hardened silver steel cones were cyclically loaded on the polished Ce-TZP substrate, and the damage was observed and analysed as a function of the number of cycles for loads of 19.6 ± 9.8 N. The ground tips of the cones plastically deformed during the initial loading cycle to produce a flattened end which conformed with the substrate. A tetragonal → monoclinic martensitic transformation occurred in the zirconia beneath, and adjacent to, the contact zone. This transformation zone increased in size as the number of cycles increased, even though there was virtually no change in the diameter of the flattened tip. The expansion associated with this phase change in the zirconia caused granular lifting from the surface, at the edge of the contact zone, that resulted in intergranular fragmentation and spelling of the substrate. The hardness of the substrate in the contact zone increased by approximately 15% after 2×10⁵ cycles. Traces of metal transfer onto the ceramic substrate could be observed only at 2×10⁵ cycles and above.