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Production management and quality assurance for the fabrication of the In-Vessel Components of the stellarator Wendelstein 7-X
Affiliation:1. Graduate School of Science, Shizuoka University, Shizuoka, Japan;2. National Institute for Fusion Science, Gifu, Japan;3. Institute for Applied Mechanics, Kyushu University, Kasuga, Fukuoka, Japan;4. Graduate School of Engineering, Hokkaido University, Sapporo, Japan;5. Department of Material Science, Shimane University, Matsue, Shimane, Japan;6. Hydrogen Isotope Research Center, University of Toyama, Toyama, Japan;1. Karlsruhe Institute of Technology (KIT), Institute for Neutron Physics and Reactor Technology (INR), Germany;2. Karlsruhe Institute of Technology (KIT), Institute for Applied Materials (IAM-WPT), Germany;3. Indian Institute of Technology Madras (IITM), Department of Mechanical Engineering, India;1. CEA, DEN, Saclay, DM2S, SERMA, F-91191 Gif-sur-Yvette, France;2. Incka, 19-21 Rue du 8 mai 1945, F-94110 Arcueil, France;1. Korea Atomic Energy Research Institute, Republic of Korea;2. National Fusion Research Institute, Republic of Korea;1. Korea Atomic Energy Research Institute, 989 Daeduck-daero, Yuseong-gu, Daejeon 305-353, Republic of Korea;2. National Fusion Research Institute, Gwahangno, Yuseong-gu, Daejeon 305-333, Republic of Korea
Abstract:The In-Vessel Components (IVC) of the stellarator Wendelstein 7-X consist of the divertor components and the first wall (FW) with their internal water cooling supply and a set of diagnostics. Due to the significant amount of different components, including many variants, a tool called Production Managing System (PMS) has been developed to organize the fabrication and the associated quality assurance. The PMS works by building a database containing the basic parts and assembly data, manufacturing and quality control plans, and available machine capacity. The creation of this database is based mainly on the parts lists, the manufacturing drawings, and details of the working flow organization. As a consequence of the learning process and technical adjustments during the design and manufacturing phase, the database needed to be permanently updated. Therefore an interface tool to optimize the data preparation has been developed. PMS has been demonstrated to be an efficient tool to support the IVC production activities providing reliable planning estimates, easily adaptable to problems encountered during the fabrication and provided a basis for the integration of quality assurance requirements.
Keywords:W7-X  In-Vessel Components  Quality assurance  Manufacturing organization
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