Dehydrogenation of i-butane on CrOx/Al2O3 catalysts prepared by ALE and impregnation techniques

Atomic layer epitaxy (ALE), a technique relying on saturating gas–solid reactions, was applied in the preparation of CrO_x/Al₂O₃ catalysts using Cr(acac)₃ vapor and air as source materials for CrO_x. Vaporized Cr(acac)₃ was reacted with preheated Al₂O₃, and the surface complex formed was treated with air to remove the ligand residues. The Cr loading increased from 1.3 to 12.5 wt.% as the number of saturating Cr(acac)₃ and air reactions was increased from one to 10. CrO_x/Al₂O₃ catalysts were also prepared from solution by incipient wetness impregnation (0.3–21 wt.%). XPS and UV–VIS measurements of the catalysts revealed the presence of both Cr⁶⁺ and Cr³⁺. Although the oxidation state distribution was similar, H₂-temperature programmed reduction (TPR) and solubility measurements indicated that Cr⁶⁺ surface sites were in stronger interaction with Al₂O₃ and more uniformly distributed in the catalysts prepared by ALE than by impregnation. On the basis of the activity of the catalysts in the dehydrogenation of i-butane, we propose that the dehydrogenation reaction uses both reduced Cr⁶⁺, i.e. redox Cr³⁺, and exposed non-redox Cr³⁺ sites. Furthermore, the dehydrogenation reaction must be insensitive to the size of the CrO_x ensembles since activities were similar for the catalysts prepared by ALE and impregnation. The decay of the dehydrogenation activity in successive prereduction–reaction–regeneration cycles was attributed to a decrease in the number of redox Cr³⁺ sites.