基于小波分析的刀具磨损状态监测方法

为了实现车削过程刀具磨损状态的实时在线监测 ,使用离散二阶小波变换对切削过程声发射信号进行分解 ,以不同尺度下信号分量的均方根值组成的特征向量为样本 ,利用模糊模式识别技术实现对刀具磨损状态的在线识别 .实验表明 ,在选择适当的标准样本基础上 ,所提出的基于声发射信号小波分解的模糊模式识别方法能准确实现刀具磨损状态的正确识别 ,具有较高的可靠性和准确性 .

Monitoring Tool Wear States in Turning Based on Wavelet Analysis

To monitor the tool wear states in turning, a new way based on the wavelet transformation to get the signal characters, which can reflect the tool wear states, was proposed. Using discrete dyadic wavelet transform, the acoustic emission(AE) signal of cutting process was decomposed; the root mean square(RMS) values of the decomposed signals at different scales were taken as the feature vector; the technique of fuzzy pattern identification was used to real time monitor the tool wear states. Based on choosing the suitable standard samples, this method can correctly identify the tool wear states. Experiments showed that the technique based on wavelet analysis is suitable for real time implementation in manufacturing application.