Influence of Additional Tensile Force on Springback of Tube Under Rotary Draw Bending

According to the characteristics of tube under rotary draw bending, the formulae were derived to calculate the springback angles of tubes subjected to combined bending and additional tension. Especially, as the neutral layer (NL) moves to the inner concave surface of the bend, the analytical values agree very well with the experimental results. The analysis shows that the additional tensile force causes the movement of the NL toward the bending center and makes the deformation behavior under rotary draw bending or numerically controlled (NC) bending different with that under pure bending, and also it could enlarge the springback angle if taking the movement of the NL into consideration. In some range, the springback angle would increase slightly with larger wall thickness/diameter ratio and decrease with wall thinning. The investigation could provide reference for the analysis of rotary draw bending, the design of NC tube bender and the related techniques.