Analytic Flow Design Method for an Automated Distribution Center with Multiple Shipping Areas

An analytic flow design algorithm for an automated distribution center with multiple shipping areas is presented. The main elements of the analytic flow design are the number of devices and the volumes of product flow between the devices. In the design of an automated distribution center, it is necessary to satisfy the demand throughput while minimizing construction costs. In the conventional design process, system engineers utilize experimental and intuitional approaches. However, conventional approaches are time-consuming and the design outcome is dependent on the skill of the designer. Therefore, a theoretical design algorithm is needed. We propose an analytic flow design algorithm using a dynamic network flow model and considering time-variable flow volumes according to shipment and storage schedules. To verify the feasibility of the proposed method, we perform analytic flow design using real data and confirm that the proposed method can yield a feasible analytic flow design in several minutes.