A stiffness adjustment mechanism maximally utilizing elastic energy of a linear spring for a robot joint

This paper proposes a mechanism that adjusts mechanical stiffness around a robot joint and utilizes whole elastic energy of an elastic element. The proposed mechanism consists of a lead screw mechanism, a linear spring, and wires. The lead screw mechanism moves a nut of the lead screw mechanism to change a bending point of the wire, which connects the linear spring and the lead screw mechanism. Then, moment arm and ratio of joint rotation to extension of the spring are varied. As a result, joint stiffness is adjusted. Because this mechanism does not apply tension to the spring for the stiffness adjustment, whole elastic energy of the spring can be utilized for joint rotation. This utilization can minimize weight and size of the elastic element. Additional advantages of the proposed mechanism are mechanical simplicity, wide range of adjustable stiffness, and no energy consumption for keeping constant stiffness. We analyze characteristics of the proposed mechanism and compare with other mechanisms in detail. Device development and experimental results are provided for demonstrating the effectiveness of the proposed mechanism.