Mould surface roughness and interfacial heat transfer using heat flow model

Abstract

The heat resistance at the metal/mould interface, represented by the interfacial heat transfer coefficient (IHTC), plays an important role in the rate of heat transfer from the metal to the mould. The objective of the present work was to determine the influence of the mould inner surface roughness on the IHTC using steel moulds of diameter 55 mm and height 56 mm with different surface roughnesses to solidify pure zinc with a superheat of 80 K. A computer program solving the heat conduction equation taking into consideration the convection in the molten zinc was used, together with the experimental temperature history, to determine the IHTC at the metal/mould interface. The results show that IHTC decreases as mould surface roughness increases.