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数字化推拉送丝CO_2焊接系统
引用本文:卢振洋,闫思博,杨帅,刘嘉.数字化推拉送丝CO_2焊接系统[J].焊接学报,2010,31(9):45-48,52.
作者姓名:卢振洋  闫思博  杨帅  刘嘉
作者单位:北京工业大学,机械工程及应用电子技术学院,北京,100124
摘    要:采用以DSP(数字信号处理器)和CPLD(复杂可编程逻辑器件)为控制核心的数字化电源平台,结合转动惯量小、响应速度快、送丝稳定的交流伺服电机推拉送丝部分,研制了数字化推拉送丝CO2焊接系统.以缓冲器为桥梁,设计了将交流伺服推拉丝与带编码器速度反馈的等速送丝融为一体的双电机推拉送丝系统.根据推拉送丝CO2焊接过程的特点,设计了焊丝的运动曲线,并提出了与焊丝运动相对应的电流、电压波形控制方案.通过软件编程的方式实现了推拉送丝CO2焊接工艺.整个熔滴过程均匀一致,焊接飞溅小,焊接热输入量小.

关 键 词:数字化焊接电源  推拉送丝系统  CO2焊接  低热输入
收稿时间:2009/4/20 0:00:00

Study of digital push-pull CO2 welding system
LU Zhenyang,YAN Sibo,YANG Shuai and LIU Jia.Study of digital push-pull CO2 welding system[J].Transactions of The China Welding Institution,2010,31(9):45-48,52.
Authors:LU Zhenyang  YAN Sibo  YANG Shuai and LIU Jia
Affiliation:College of Mechanical Engineering & Applied Electrons Technology, Beijing University of Technology, Beijing 100124, China,College of Mechanical Engineering & Applied Electrons Technology, Beijing University of Technology, Beijing 100124, China,College of Mechanical Engineering & Applied Electrons Technology, Beijing University of Technology, Beijing 100124, China and College of Mechanical Engineering & Applied Electrons Technology, Beijing University of Technology, Beijing 100124, China
Abstract:The digital Push Pull CO2 welding system is proposed.This system utilize digital power source controlled by DSP and CPLD as platform with the AC servo push-pull feeder with the low moment of inertia,fast response,and steady feed speed.The constant feeding part combine with push-pull feeding part to form the whole feeder using buffer as a linker.Consider the characteristics of the push-pull short-circuit CO2 welding technics,the feeder speed curve,welding voltage and current waveform control program was pre-designed.According to software program,the steady push-pull CO2 welding technics was achieved with low spatter,low heat input and uniform droplet.
Keywords:digital power source  push-pull feeder  CO2 welding  low heat input
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