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双熔化极旁路电弧焊控制系统控制器快速原型实现
引用本文:黄健康,石玗,李妍,张裕明,卢立晖,樊丁.双熔化极旁路电弧焊控制系统控制器快速原型实现[J].焊接学报,2010,31(6):37-40.
作者姓名:黄健康  石玗  李妍  张裕明  卢立晖  樊丁
作者单位:1. 兰州理工大学甘肃省有色金属新材料省部共建国家重点实验室,兰州,730050
2. 兰州理工大学有色金属合金省部共建教育部重点实验室,兰州,730050
3. University of Kentucky, Center for Manufacturing, Lexington, Kentucky 40506, USA
基金项目:国家自然科学基金,国家自然基金国际合作资助项目
摘    要:在介绍了双熔化极旁路电弧焊这种高效的焊接方法基础上,采用了基于xPC实时目标环境,建立了双熔化极旁路电弧焊实时目标的硬件平台,运用Matlab/Simulink工具开发了双熔化极旁路电弧焊控制系统的快速原型,并进行了不同控制器下的焊接特性及工艺方面的试验研究.结果表明,模糊控制器的控制效果优于九点控制器,且快速原型控制系统具有很好的快速响应性能,能较好地实现双熔化极旁路电弧焊过程稳定焊接,焊缝成形美观、飞溅小.

关 键 词:双熔化极  旁路电弧焊  控制系统  快速原型
收稿时间:2009/1/15 0:00:00

Realization of rapid controller prototyping based on DE-GMAW control system
HUANG Jiankang,SHI Yu,LI Yan,ZHANG Yuming,LU Lihui and FAN Ding.Realization of rapid controller prototyping based on DE-GMAW control system[J].Transactions of The China Welding Institution,2010,31(6):37-40.
Authors:HUANG Jiankang  SHI Yu  LI Yan  ZHANG Yuming  LU Lihui and FAN Ding
Affiliation:State Key Laboratory of Gansu Advanced Non-ferrous Metal Materials, Lanzhou University of Technology, Lanzhou 730050, China,State Key Laboratory of Gansu Advanced Non-ferrous Metal Materials, Lanzhou University of Technology, Lanzhou 730050, China,Key Laboratory of Non-ferrous Metal Alloys and Processing of Ministry of Education, Lanzhou University of Technology, Lanzhou 730050, China,Center for Manufacturing, University of Kentucky, Lexington 40506, Kentucky, USA,Key Laboratory of Non-ferrous Metal Alloys and Processing of Ministry of Education, Lanzhou University of Technology, Lanzhou 730050, China and State Key Laboratory of Gansu Advanced Non-ferrous Metal Materials, Lanzhou University of Technology, Lanzhou 730050, China
Abstract:A novel high effective welding method named DE-GMAW (double-electrode gas metal arc welding) was presented. A rapid prototyping control system for DE-GMAW real-time target based on xPC was established. A hardware experimental real-time system was built up,and software platform was designed by using Matlab/Simulink tools. Then experimental research on the characteristics and technology of welding under fuzzy control and nine-optimal control was carried out. The results show that the rapid prototyping control system has good effects,such as fast response,stable welding process,good weld forming and lower spatter.
Keywords:double consumable electrode  double-electrode gas metal arc welding  control system  rapid controller prototyping
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