The sulphidation of alloys used in a fluidized bed combustor

The results of an investigation of the sulphidation behaviour of lncoloy BOOH and AISI 310 stainless steel in coal combustion conditions at temperatures between 650°C and 900°C are presented. Laboratory tests were carried out in controlled environments in the presence of solids representative of fluidized bed combustor operation. The morphology and composition of scale formed during sulphidation was examined and compared with that from tube samples removed from test rigs operated by the National Coal Board. The results have shown that at 900°C a gas mixture corresponding to the equilibrium conditions close to the coexistence point for CaS0₄, CaO and CaS on the phase stability diagram is sufficient to induce sulphidation. However, at lower temperatures an interaction between the deposit and the protective oxide is necessary and in some cases the presence of typical contaminants found in coals is an added requirement. The morphology of the corrosion products found in practice can be reproduced under controlled conditions in laboratory tests. The results are interpreted in terms of likely mechanisms of the processes involved.