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Process parameters design of a three-dimensional and five-directional braided composite joint based on finite element analysis
Affiliation:1. Composites Research Institute, and Education Ministry Key Laboratory of Advanced Textile Composite Materials, Tianjin Polytechnic University, Tianjin 300160, China;2. School of Material Science and Engineering, and State Key Laboratory of Separation Membranes and Membrane Processes, Tianjin Polytechnic University, Tianjin 300387, China;3. Centre for Nanoscale Science & Technology, Centre for Maritime Engineering, Control and Imaging, School of Computer Science, Engineering and Mathematics, Flinders University, South Australia 5042, Australia;4. P.B. 74#, East Campus, China Agricultural University, Beijing 100083, PR China;1. Key Laboratory of Eco-Textiles, Ministry of Education, Jiangnan University, Wuxi 214122, China;2. Jiangsu Key Laboratory of Advanced Food Manufacturing Equipment and Technology, School of Mechanical Engineering, Jiangnan University, Wuxi 214122, China;3. State Key Laboratory of Explosion & Impact and Disaster Prevention &Mitigation, Army Engineering University of PLA, Nanjing 210007, China;1. College of Textiles, Donghua University, Shanghai 201620, China;2. School of Materials Science & Engineering, Georgia Institute of Technology, 30332, USA;1. Institute of Structural Health Management, Faculty of Civil Engineering and Mechanics, Jiangsu University, Zhenjiang, Jiangsu 212013, China;2. National Center for International Research on Structural Health Management of Critical Components, Jiangsu University, Zhenjiang, Jiangsu 212013, China;3. Institute of Advanced Structure Technology, Beijing Institute of Technology, Beijing 100081, China
Abstract:This paper presents an analytical method for designing the configuration of composite joint with three-dimensional (3D) five-directional braided composites. Based on the analysis of 3D braided structure characteristics, the elastic properties of the 3D five-directional braided composites were determined by the volume averaging method. The effects of the braiding angle and fiber volume fraction on the elastic constants of the braided composites were also discussed. Finite element analysis on the load capacity of the 3D five-directional braided composite joint was implemented using the software ANSYS Workbench 14.0. The influence of braiding angle on the stress, strain and deformation of the composite joint under tensile loading were calculated. The results show that when the fiber volume fraction of the 3D five-directional braided preform is given, the equivalent stress of the composite joint decreases monotonically as the braiding angle increases, while the normal stress, maximum principal stress and total deformation firstly decreases and then increases. Based on the finite element analysis, we found that at the fiber volume fraction of 60%, the braiding angle within the range of 30–35° are the optimum processing parameters for the 3D five-directional braided composite joint structure that used in the tensile load 320 N condition.
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