Influence of Fe3+/Fe2+ Ratio on the Crystallization of Iron-Rich Glasses Made with Industrial Wastes

The influence of the Fe³⁺/Fe²⁺ ratio on the crystallization of iron-rich glasses was investigated in this study. The glass batches were made from two hazardous industrial wastes: mud (goethite and jarosite) originating from the zinc hydrometallurgical process and electric arc furnace dust (EAFD). Glass compositions were prepared by adding different percentages of carbon powder. The crystallization process was investigated by a combined thermogravimetry/differential thermal analysis technique, in air or nitrogen atmospheres, using powder and bulk glass samples. The crystalline phases formed, i.e., pyroxene and spinels, and their relative ratio were determined by X-ray diffractometry. The experimental results indicated that melting temperature and crystallization behavior were influenced by the initial Fe³⁺/Fe²⁺ ratio and by the amount of carbon added to the glass batch. For goethite and jarosite glass compositions, decreasing the Fe³⁺/Fe²⁺ ratio increased the crystallization rate by favoring magnetite formation. For EAFD glass compositions, the addition of carbon to the batch inhibited chromite–magnetite spinel formation and favored the attainment of an amorphous glassy phase.