Theory and Analysis of Peel Adhesion: Adhesive Thickness Effects

The existing assumptions concerning boundary stress concentrations in peel adhesion are extended to treat the effects of adhesive thickness. In adhesive bonds involving the all-angle peeling of a flexible elastic adherend from a rigid substrate the varying of adhesive thickness is shown theoretically to predict a proportional increase of peel force (P) with adhesive interlayer thickness (a) when the product (βCa) of the cleavage stress concentration β, cavitation scale factor C, and adhesive thickness a is less than unity. When the product (βCa) becomes greater than unity the new theory predicts that cleavage stresses concentrate within a fractional layer of the total adhesive thickness f(a) and the peel force P tends to achieve a constant value P_max. This new theory is verified by experimental studies and the experimental analysis suggests new optimizations in the design and measurement of the peel adhesive bond.