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Corrosion-resistance,robust and wear-durable highly amphiphobic polymer based composite coating via a simple spraying approach
Affiliation:1. Grupo de Pesquisa em Macromoléculas e Interfaces, Departamento de Química, Universidade Federal do Paraná - UFPR, CxP 19032, CEP 81531–980 Curitiba, PR, Brazil;2. Grupo de Biomateriais, Eletroquímica e Corrosão, Departamento de Engenharia Mecânica, Universidade Federal do Paraná - UFPR, CxP 19032, CEP 81531–980 Curitiba, PR, Brazil;1. School of Chemical Engineering and Technology and State Key Laboratory for Chemical Engineering, Tianjin University, Tianjin 300350, PR China;2. Collaborative Innovation Center of Chemical Science and Engineering (Tianjin), Tianjin University, Tianjin 300072, PR China;3. Tianjin Key Laboratory of Chemical Process Safety and Equipment Technology, Tianjin University, Tianjin 300072, PR China;1. Corrosion and Protection Centre, School of Materials, The University of Manchester, Oxford Road, Manchester, M13 9PL, UK;2. Sunningdale Road, Huddersfield, HD4 5DX, UK;3. School of Science and Technology, University of Northampton, St. George’s Avenue, Northampton, NN2 6JD, UK;1. Provincial Key Laboratory of Oil & Gas Chemical Technology, School of Chemistry & Chemical Engineering, Northeast Petroleum University, Daqing, 163318, PR China;2. School of Chemical Engineering and Technology, and State Key Laboratory of Chemical Engineering, Tianjin University, Tianjin, 300072, PR China;3. Stephenson Institute for Renewable Energy, Department of Chemistry, University of Liverpool, Crown Street, Liverpool, L69 7ZF, UK;4. Gubkin University, 19991, Moscow, 65/1 Leninsky Prospect, Russia
Abstract:This study successfully developed a simple spray approach to fabricate a robust highly amphiphobic poly(phenylene sulfide) (PPS)/fluorinated ethylene propylene (FEP)/poly(dimethylsiloxane) (PDMS) composite coating with high-performance in corrosion-resistance, wear-durable through designing the nano/micro two-tier roughness and fluorinating with materials of the low surface free energy. The highly amphiphobic and tribological properties of the coatings were measured by the contact angle meter and the pin-on-disc tribometer, respectively. It was interested to observe that the composite coating showed superhydrophobic and highly oleophobic simultaneously, with the highest contact angles of water, glycerine and ethylene glycol up to 173 ± 2.1°, 142 ± 2.2° and 139 ± 2.1°, respectively. Moreover, the surfaces of the PPS/FEP composite coatings were investigated by means of Fourier transform infrared spectroscopy (FT-IR), X-ray diffractometry (XRD) and energy-dispersive X-ray spectroscopic (EDS). The robust highly amphiphobic coating also showed remarkable durability against strong acid and strong alkali in the pH range from 1 to 14. After 47 h sliding wear test, no failure sign on the PPS/45%FEP/PDMS composite coating was observed. Such unique characteristics were attributed to the synergistic effect of the nano/micro two-tier roughness and fluorinating with low surface free energy groups (–CF2–, –CF3–).
Keywords:Amphiphobic  Wear-resistance  Corrosion-resistance  Polymer-based coating  Two-tier roughness
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