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空心铝型材"丁字位"表面印痕缺陷的模具结构优化
引用本文:周漪,王孟君,李继林,潘学著,王迎新,梁松林.空心铝型材"丁字位"表面印痕缺陷的模具结构优化[J].矿冶工程,2019,39(2):111-114.
作者姓名:周漪  王孟君  李继林  潘学著  王迎新  梁松林
作者单位:中南大学 材料科学与工程学院,湖南 长沙,410083;广东省材料与加工研究所,广东 广州,510650;广亚铝业有限公司,广东 佛山,528237
基金项目:广东省省级科技计划项目(2016B090931004)
摘    要:对6063空心铝型材挤压过程进行数值模拟, 获得型材“丁字位”区域同方向的金属流速和位移, 分析型材产生印痕的原因和表面内凹量, 并在合理位置添加阻流块, 优化模具结构。模拟和验证实验均表明, 阻流块可以有效控制流速, 使“丁字位”上的流速更加均匀, 型材“丁字位”表面内凹量减小, 产品达到生产要求。

关 键 词:空心铝型材  丁字位  印痕  表面缺陷  挤压  数值模拟
收稿时间:2018-09-25

Optimization of Die Structure for Surface Indentation of T-cross Section of Aluminum Alloy with Hollow Profile
ZHOU Yi,WANG Meng-jun,LI Ji-lin,PAN Xue-zhu,WANG Ying-xin,LIANG Song-lin.Optimization of Die Structure for Surface Indentation of T-cross Section of Aluminum Alloy with Hollow Profile[J].Mining and Metallurgical Engineering,2019,39(2):111-114.
Authors:ZHOU Yi  WANG Meng-jun  LI Ji-lin  PAN Xue-zhu  WANG Ying-xin  LIANG Song-lin
Affiliation:1.School of Materials Science and Engineering, Central South University, Changsha 410083, Hunan, China; 2.Guangdong Institute of Materials and Processing, Guangzhou 510650, Guangdong, China; 3.Guangya Aluminum Co Ltd, Foshan 528237, Guangdong, China
Abstract:The numerical simulation of extrusion process for 6063 hollow aluminum profile was performed, and the metal flow velocity and displacement toward the same direction of the “T-cross section” of the aluminum profile were obtained. Then, based on the analysis of the causes for indentation and number of dimples on the surface, a baffle block was installed at the appropriate position to optimize the die structure. Both simulation and verification test results showed that the baffle-block could effectively control the metal flow rate, leading to the uniform flow velocity for the T-cross section. Besides, the number of dimples on the surface of T-cross section was reduced. It was concluded that with this method, the quality of profile can meet the requirements for the product.
Keywords:aluminum hollow profile  T-cross section  indentation  surface defect  extrusion  numerical simulation  
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