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ROLLING CONTACT FATIGUE BEHAVIOR OF CERAMIC BALLS LUBRICATED BY LUBRICANTS WITH EXTREME PRESSURE ADDITIVES
作者姓名:ZHANG Feng SONG Baoyu QU Jianjun School of Mechatronics Engineering  Harbin Institute of Technology  Harbin  China LIU Weimin State Key Laboratory of Solid Lubrication  Lanzhou Institute of Chemical Physics  Chinese Academy of Sciences  Lanzhou  China
作者单位:ZHANG Feng SONG Baoyu QU Jianjun School of Mechatronics Engineering,Harbin Institute of Technology,Harbin 150001,China LIU Weimin State Key Laboratory of Solid Lubrication,Lanzhou Institute of Chemical Physics,Chinese Academy of Sciences,Lanzhou 730000,China
摘    要:An experiment is conducted to investigate the effects of lubricant10#, which contains extreme pressure additives T304 and T305, on the rolling contact fatigue (RCF) life of the contact pairs of a Si3N4 ceramic ball and a steel rod. The experimental investigation is carried out using a ball-rod RCF test rig. The results show that the extreme pressure additives increase the anti-contact-fatigue performance of ceramic balls; When the content of the additives varies from 1% to 5%, the increasing gradient of the RCF life curve decreases; And the oil sample with 1% T305 additive corresponds to the maximal gradient of the RCF life curve, with the RCF life being increased by about 10.77 times. The fatigue surface of the ceramic ball is analyzed with scanning electron microscope (SEM) and X-ray electron dispersion analysis(EDAX), and the physical model of extreme pressure additives' increasing the RCF life of the ceramic ball is proposed. It is found that the extreme pressure additives form a corrosive film and a transfer film on the surface of the ceramic ball, which decrease the surface tangential stress, and to increase the surface energy is the most effective means for increasing the RCF life.

关 键 词:陶瓷轴承  Si3N4陶瓷  滚动接触疲劳  极压添加剂  润滑剂

ROLLING CONTACT FATIGUE BEHAVIOR OF CERAMIC BALLS LUBRICATED BY LUBRICANTS WITH EXTREME PRESSURE ADDITIVES
ZHANG Feng SONG Baoyu QU Jianjun School of Mechatronics Engineering,Harbin Institute of Technology,Harbin ,China LIU Weimin State Key Laboratory of Solid Lubrication,Lanzhou Institute of Chemical Physics,Chinese Academy of Sciences,Lanzhou ,China.ROLLING CONTACT FATIGUE BEHAVIOR OF CERAMIC BALLS LUBRICATED BY LUBRICANTS WITH EXTREME PRESSURE ADDITIVES[J].Chinese Journal of Mechanical Engineering,2006,19(2):195-199.
Authors:ZHANG Feng SNG Baoyu QU Jianjun LIU Weimin
Affiliation:[1]School of Mechatronics Engineering,Harbin Institute of Technology,Harbin 150001, China [2]State Key Laboratory of Solid Lubrication,Lanzhou Institute of Chemical Physics,Chinese Academy of Sciences,Lanzhou 730000, China
Abstract:An experiment is conducted to investigate the effects of lubricant10#, which contains extreme pressure additives T304 and T305, on the rolling contact fatigue (RCF) life of the contact pairs of a Si3N4 ceramic ball and a steel rod. The experimental investigation is carried out using a ball-rod RCF test rig. The results show that the extreme pressure additives increase the anti-contact-fatigue performance of ceramic balls; When the content of the additives varies from 1% to 5%, the increasing gradient of the RCF life curve decreases; And the oil sample with 1% T305 additive corresponds to the maximal gradient of the RCF life curve, with the RCF life being increased by about 10.77 times. The fatigue surface of the ceramic ball is analyzed with scanning electron microscope (SEM) and X-ray electron dispersion analysis(EDAX), and the physical model of extreme pressure additives' increasing the RCF life of the ceramic ball is proposed. It is found that the extreme pressure additives form a corrosive film and a transfer film on the surface of the ceramic ball, which decrease the surface tangential stress, and to increase the surface energy is the most effective means for increasing the RCF life.
Keywords:Ceramic bearing  Si3N4 ceramic  Rolling contact fatigue  Extreme pressure additive
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