Permeability of sintered microfibrous composites for heterogeneous catalysis and other chemical processing opportunities

Microstructured materials have potential for enhanced mass and heat transfer compared to typical catalyst particulates used in industrial processes. The pressure drop through catalyst-containing materials is a very important reactor design consideration. A model equation to predict porous media permeability (PMP) over the entire range of possible bed voidages is extended to predict properties of sintered metal meshes. A correlation of data for sintered meshes of nickel fibers is presented in the form of a Kozeny constant form drag plot. Comparison of predictions by the PMP equation with data taken on a sintered composite fiber/particle mesh is presented. Use of the PMP equation as a design tool for optimization of media for adsorbents, catalysts, and filters is discussed.