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基于Moldflow三通式喷头连接座的模流分析
引用本文:彭曼绮,胡瀚杰,孙青云,陈全龙,许松,周志明,黄伟九,黄灿,涂坚.基于Moldflow三通式喷头连接座的模流分析[J].塑料工业,2020,48(1):65-68,99.
作者姓名:彭曼绮  胡瀚杰  孙青云  陈全龙  许松  周志明  黄伟九  黄灿  涂坚
作者单位:重庆理工大学材料科学与工程学院,重庆400054;重庆恩斯特龙通用航空技术研究院有限公司,重庆401135;重庆工港致慧增材制造有限公司,重庆400060;重庆理工大学材料科学与工程学院,重庆400054;江苏祥和电子科技有限公司,江苏徐州221214
基金项目:重庆市技术创新与应用产业类项目(cstc2018jszx-cyzd X0058和cstc2018jszx-cyzd X0062);江苏省高层次双创人才计划(2016A359);重庆市教育教学改革项目(183067和Yjg20163008);重庆理工大学教育教学项目(2017ZDJG10和yjg2015204)
摘    要:采用Moldflow模拟分析软件对直升机航空农药喷洒用三通式喷头连接座进行了模流分析,研究了充填时间、锁模力、注射压力等工艺参数的设置及优化,并分析指出塑件在注塑过程中可能存在的缺陷,比如:气穴、熔接线以及翘曲变形等,从而及时提出修改措施,减少试模、修模的次数,提高了塑件的质量。最后通过试验验证了模流分析的可行性,生产的三通式喷头连接座达到了要求。

关 键 词:Moldflow  三通式喷头连接座  模流分析  工艺参数

Mold Flow Analysis of Three-way Sprayer Coupler Based on Moldflow
PENG Man-qi,HU Han-jie,SUN Qing-yun,CHEN Quan-long,XU Song,ZHOU Zhi-ming,HUANG Wei-jiu,HUANG Can,TU Jian.Mold Flow Analysis of Three-way Sprayer Coupler Based on Moldflow[J].China Plastics Industry,2020,48(1):65-68,99.
Authors:PENG Man-qi  HU Han-jie  SUN Qing-yun  CHEN Quan-long  XU Song  ZHOU Zhi-ming  HUANG Wei-jiu  HUANG Can  TU Jian
Affiliation:(School of Materials Science and Engineering,Chongqing University of Technology,Chongqing 400054,China;Chongqing Enstrom General Aviation Technology Research Institute Co.,Ltd.,Chongqing 401135,China;Chongqing Gonggang Zhihui Additional Materials Manufactory Co.,Ltd.,Chongqing 400060,China;Jiangsu Xianghe Electronic Technology Co.,Ltd.,Xuzhou 221214,China)
Abstract:Mold flow simulation of three-way sprayer coupler for helicopter aeronautical pesticide spraying was analyzed by using Moldflow analysis software.The setting and optimization of process parameters,such as,filling time,clamping force and injection pressure were studied.The possible defects in the injection process,such as,cavitation,weld line and warping deformation were analyzed and pointed out.Therefore,the modification measures were put forward in time to reduce the times of mold testing and repairing,and improve the quality of plastic parts.Finally,the feasibility of the mold flow analysis was verified by experiments,and the three-way sprayer coupler was satisfied with the production requirements.
Keywords:Moldflow  Three-way Sprayer Coupler  Moldflow Analysis  Process Parameters
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