Synergistic reinforcement of NBR by hybrid filler system including organoclay and nano‐CaCO3

Rubber nanocomposites containing one type of nanofiller are common and are widely established in the research field. In this study, nitrile rubber (NBR) based ternary nanocomposites containing modified silicate (Cloisite 30B) and also nano‐calcium carbonate (nano‐CaCO₃) were prepared using a laboratory internal mixer (simple melt mixing). Effects of the hybrid filler system (filler phase have two kind of fillers) on the cure rheometry, morphology, swelling, and mechanical and dynamic–mechanical properties of the NBR were investigated. Concentration of nano‐CaCO₃ [0, 5, 10, and 15 parts per one hundred parts of rubber by weight (phr)] and organoclay (0, 3, and 6 phr) in NBR was varied. The microstructure and homogeneity of the compounds were confirmed by studying the dispersion of nanoparticles in NBR via X‐ray diffraction and field emission scanning electron microscopy. Based on the results of morphology and mechanical properties, the dual‐filler phase nanocomposites (hybrid nanocomposite) have higher performance in comparison with single‐filler phase nanocomposites. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42744.