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脱氢压缩机组轴瓦失效分析
引用本文:焦艳,王永超,董光能,毛军红. 脱氢压缩机组轴瓦失效分析[J]. 理化检验(物理分册), 2009, 45(3): 160-163
作者姓名:焦艳  王永超  董光能  毛军红
作者单位:焦艳,董光能,毛军红,JIAO Yan,DONG Guang-neng,MAO Jun-hong(西安交通大学,西安,710049);王永超,WANG Yong-chao(中国石化集团资产公司,金陵石化分公司,南京,210016)  
基金项目:国家高技术研究发展计划(863计划) 
摘    要:在对脱氢用离心压缩机组解体大修时发现其滑动轴承瓦面合金大面积脱落。采用材料性能测试、扫描电镜观察、金相检验和氢含量测定等方法对该轴瓦进行失效分析并进行流体动压润滑理论计算。结果表明:该型轴瓦失效的主要原因为氢气渗入材料。同时,氢鼓泡和氢致开裂的存在降低了轴瓦上巴氏合金与基体的结合强度及合金的疲劳强度,进而引起轴瓦的疲劳失效。另外,轴瓦的局部过热和转子不对中加速了轴瓦失效。

关 键 词:压缩机  巴氏合金  失效  

Failure Analysis of Dehydro-compressor Bushing
JIAO Yan,WANG Yong-chao,DONG Guang-neng,MAO Jun-hong. Failure Analysis of Dehydro-compressor Bushing[J]. Physical Testing and Chemical Analysis Part A:Physical Testing, 2009, 45(3): 160-163
Authors:JIAO Yan  WANG Yong-chao  DONG Guang-neng  MAO Jun-hong
Affiliation:1.Xi'an Jiaotong University;Xi'an 710049;China;2.Jinling Petrochemical Company;Sinopec Assets Management Corporation;Nanjing 210016;China
Abstract:During the disassembling overhaul to dehydro-compressor,there were large areas peeling metal in its journal bearing linings.The major failure of the type bearing analyzed by modern analytical techniques such as material properties test,SEM,metallography,hydro-test and theoretical calculations is hydrogen induced damage.Hydrogen blisters and it induced cracks decrease the bonding strength and fatigue strength of the babbitt metal at the mean time,which then induce fatigue failure.Local overheat and misalignm...
Keywords:Compressor  babbitt metal  failure  hydrogen  
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