FEM simulation of Cu97Si3 filler metal droplets spreading under arc brazing

Abstract

The spreading behaviour of Cu₉₇Si₃ filler metal droplets under arc brazing is studied by finite element method (FEM) simulation using Surface Evolver software. The mathematical model of arc pressure force acceleration added to the droplet microelement as the form of gravity acceleration is used in numerical simulation. The 3D filler metal droplet profile for different welding currents is then simulated. Finally, the simulation results were compared with experimental results, showing good correspondence. It was seen that the spreading height decreases and the diameter increases with increase of the welding current in an approximate linear relation.