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组装结构优化对PCBN聚晶层厚度差均匀性及稳定性的影响
引用本文:王智慧,谢志刚,何绪林,徐文娟,周志成,张喆,王文龙.组装结构优化对PCBN聚晶层厚度差均匀性及稳定性的影响[J].金刚石与磨料磨具工程,2020,40(5):51-57.
作者姓名:王智慧  谢志刚  何绪林  徐文娟  周志成  张喆  王文龙
作者单位:1. 桂林特邦新材料有限公司, 广西 桂林 541004;2. 广西超硬材料重点实验室, 广西 桂林 541004;3. 中国有色桂林矿产地质研究院有限公司, 广西 桂林 541004
基金项目:广西壮族自治区科技重大专项;广西技术创新引导专项
摘    要:通过优化PCBN复合片合成时组装结构中的盐管厚度及中间垫片材料,分别探究未优化(A)、中间垫片材料优化(B)、盐管厚度优化(C)及中间垫片和盐管厚度二者共同优化(D)4种情况下合成的PCBN聚晶层厚度差、聚晶层同一位置的硬度及其整体耐磨性的影响。结果表明:当盐管厚度由1.0 mm变为1.4 mm、中间垫片材料由石墨变为硬质合金时,4种情况下的PCBN复合片聚晶层同一位置硬度及其整体耐磨性基本不变。在显著性水平为0.05时, B、C、D优化相对A,D优化相对于单一因素的B和C优化,均能改善聚晶层厚度差的均匀性;B、C、D优化相对A,D优化相对于C优化,均能改善聚晶层厚度差的稳定性,但D优化相对于B优化,对聚晶层厚度差的稳定性无改善。 

关 键 词:立方氮化硼复合片    聚晶层    组装结构    均匀性    稳定性

Influence of assembly structure optimization on thickness difference uniformity and stability of PCBN polycrystalline layer
WANG Zhihui,XIE Zhigang,HE Xulin,XU Wenjuan,ZHOU Zhicheng,ZHANG Zhe,WANG Wenlong.Influence of assembly structure optimization on thickness difference uniformity and stability of PCBN polycrystalline layer[J].Diamond & Abrasives Engineering,2020,40(5):51-57.
Authors:WANG Zhihui  XIE Zhigang  HE Xulin  XU Wenjuan  ZHOU Zhicheng  ZHANG Zhe  WANG Wenlong
Affiliation:1. Guilin Tebon Superhard Material Co., Ltd., Guilin 541004, Guangxi, China;2. Guangxi Key Laboratory of Superhard Material, Guilin 541004, Guangxi, China;3. China Nonferrous Metal (Guilin) Geology and Mining Co., Ltd., Guilin 541004, Guangxi, China
Abstract:By optimizing the thickness of salt tube and the material of intermediate gasket in the assembly structure of PCBN composite layer, the effects of the thickness difference, the hardness of the same position and the overall wear resistance of the polycrystalline layer were investigated under the four conditions of no optimization (A), optimization of intermediate gasket material (B), optimization of salt tube thickness (C) and joint optimization of the intermediate gasket and the thickness of salt tube (D). The results show that when the thickness of salt tube changes from 1.0 mm to 1.4 mm, and the intermediate gasket material changes from graphite to cemented carbide, the hardness and overall wear resistance of the polycrystalline layer of PCBN composite are basically unchanged under the four conditions. At the significance level of 0.05, B, C, D optimization relative to A, D optimization compared to a single factor B and C optimization, can improve the uniformity of the thickness difference of polycrystalline layer. The optimization of B, C, and D is relative to that of A, and the optimization of D is relative to that of C, which can improve the stability of the thickness difference of the polycrystalline layer. However, the D optimization compared with the B optimization does not improve the stability of the thickness difference of the polycrystalline layer. 
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