Medium frequency magnetron self-sputtering of copper

It is well known that the magnetron self-sustained sputtering (SSS) process can be achieved in the direct current (DC) operation mode (DC-SSS) if certain conditions are fulfilled: high self-sputtering yield of the target material (theoretically Y>1), appropriate magnetron source design, high target power density to ensure high ionization level of the sputtered material. The main disadvantage of the DC-SSS process is the instability related to possibility of an arc formation. The author postulates that magnetron plasma pulsing can minimize this problem.In this paper, voltage and current waveforms of medium frequency (MF) powered magnetron source are analysed. A simple electrical model, explaining dynamics of MF magnetron discharge is presented. The method to achieve MF magnetron SSS process is proposed and experimentally verified. The results of MF magnetron SSS (MF-SSS) process are presented for the first time (to the author's knowledge). The experiments were performed using a planar magnetron source equipped with a copper target of 50 mm in diameter and 6 mm thick. The magnetron source was powered by a resonant (110 kHz) power supply. The target power density during MF-SSS process was about 490 W/cm².