Effect of adhesive thickness on fatigue and fracture of toughened epoxy joints – Part II: Analysis and finite element modeling |
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Authors: | S Azari M Papini JK Spelt |
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Affiliation: | aDepartment of Mechanical and Industrial Engineering, University of Toronto, 5 King’s College Road, Toronto, Ontario, Canada M5S 3G8;bDepartment of Mechanical and Industrial Engineering, Ryerson University, 350 Victoria Street, Toronto, Ontario, Canada M5B 2K3 |
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Abstract: | The effect of bondline thickness on the fatigue and fracture of aluminum adhesive joints bonded using a rubber-toughened epoxy adhesive was studied using finite element analysis. The fatigue data of Part I examined the dependence of the fatigue threshold and cyclic crack growth rate on the adhesive thickness under both mode-I and mixed-mode loading. The fracture data of Part I illustrated the relation between the adhesive thickness and the quasi-static crack initiation and steady-state critical strain energy release rates. These experimental trends are explained in terms of the effects of the adhesive thickness and the applied strain energy release rate on the stress distribution in the bondline, the stress triaxiality at the crack tip, and the plastic zone size in the adhesive layer. |
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Keywords: | Epoxy Adhesive Aluminum Finite element stress analysis Fatigue Fracture Bondline thickness |
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