高压XLPE电缆击穿的制造因素分析及有效控制

高压电缆尤其是超高压交联聚乙烯(XLPE)电缆在输电运行中一旦被击穿,将对电网造成巨大损害,给国家造成重大损失。同时,企业在生产制造过程中,一旦发生电缆局放值(PC值)超标,甚至耐压测试击穿,给企业造成的经济损失也非常巨大。该文从电击穿理论入手,对高压XLPE电缆的生产制造过程进行了分析研究,找出导致高压击穿及局放值超标的关键要点,如导体毛刺;导体半导电屏蔽带的电导率;模具及流道的磕碰、划伤;材料的洁净和储存;绝缘层中微孔的数量、大小、内应力等。通过对这些容易被忽视,而且又极其重要的生产制造环节进行剖析,并给出控制方法,以达到降低局放值和击穿频率,提高高压XLPE电缆整体品质的目的。

Manufacture Factor Analysis and Effective Control ofHigh Voltage XLPE Cable Breakdown

The high voltage cable, especially the extra high voltage XLPE cable in the transmission operation once the breakdown, will cause great damage to the power grid, causing great losses to the country. At the same time, enterprises in the manufacturing process, once the cable partial discharge standard value (PC value) exceeded, or even withstand voltage test breakdown, the economic losses caused to the enterprise is also very great. Based on the theory of electric breakdown, this paper analyzes and studies the manufacturing process of high voltage XLPE cable in theory and practice, and finds out the key points that lead to high voltage breakdown and partial discharge standard value exceeds. Such as:Conductor burr; Electrical conductivity of conductor semi conductive shielding tape; Bump and scratch of extruder die; Bump and scratch of extruder runner; Cleaning and storage of material; Number and size of micro pore in insulation layer, and internal stress in insulation layer and so on. Through the analysis of these easily overlooked, but also extremely important part of the manufacturing process, the control method is given, in order to achieve the purpose of reducing partial discharge and breakdown frequency, improve the overall quality of high voltage XLPE cable.