Conversion of SO2 into elemental sulfur by using the RF plasma technique

This study demonstrates a new approach for converting SO₂ into elemental sulfur by adding CH₄ in a radio-frequency (RF) plasma reactor. With the applied power (P) of the RF reactor specified at 90 W and operating pressure set at 4000 N/m², it was found that as the CH₄/SO₂ ratio (R) was increased from 0.3 to 1.0, most sulfur-containing products were in the form of elemental sulfur. While R was increased from 1 to 2, the content of elemental sulfur was decreased significantly, but CS₂ was increased dramatically. While R was increased from 2 to 3, both elemental sulfur and CS₂ contents became quite comparable. Nevertheless, it was found that both H₂ and CO (that is, syngas) were the main nonsulfur-containing products under all testing conditions. These results indicate that the use of the RF plasma technique was not only beneficial to convert SO₂, but also was able to convert CH₄ into useful materials. For R = 0 (that is, no CH₄ was introduced), it was found that the SO₂ conversion (i.e., η) = 0.084, indicating that the RF plasma process was inadequate to convert pure SO₂ without adding CH₄ as a reducing agent. While R was increased to 2, it was found that η was improved significantly to 0.968 accompanied with η = 0.999. But as R was increased from 2 to 3, both η and η were slightly decreased. Both η and η also were sensitive to the applied power (P). As P was increased from 15 W to 90 W at R = 2, it was found that both η and η were increased dramatically from 0.247 and 0.320 to 0.968 and 0.999, respectively. But as P was increased from 90 W to 120 W, the increase on both η and η became very limited. Based on these, this study suggests that the operating condition of R = 2 and P = 90 W would be the most appropriate combination for SO₂ conversion. © 2004 American Institute of Chemical Engineers AIChE J, 50: 524–529, 2004