Simultaneous analysis and design optimization of nonlinear response

The optimal structural design requiring nonlinear analysis and design sensitivity analysis can be an enormous computational task. It is extremely important to explore ways to reduce the computational effort so that more realistic and larger-scale structures can be optimized. The optimal design process is iterative requiring response analysis of the structure for each design improvement. A recent study has shown that up to 90 percent of the total computational effort is spent in computing the nonlinear response of the structure during the optimal design process. Thus, efficiency of the optimization process for nonlinear structures can be substantially improved if numerical effort for analyzing the structure can be reduced. This paper explores the idea of using design sensitivity coefficients (computed at each iteration to improve design) to predict displacement response of the structure at a changed design. The iterative procedure for nonlinear analysis of the structure is then started from the predicted response. This optimization procedure is called mixed and the original procedure where sensitivity information is not used is called the conventional approach. The numerical procedures for the two approaches are developed and implemented. They are compared on some truss type structures by including both geometric and material nonlinearities. Stress, strain, displacement, and buckling load constraints are imposed. The study shows the mixed method to be numerically stable and efficient.