Abstract: | Nanoclay applications in poly(vinyl chloride) (PVC) have been limited, as the organic modifier of conventional nanoclays can promote PVC degradation. Novel nanoclays designed for enhanced PVC compatibility were compounded with PVC. Hectorite and bentonite clays were studied as nanoclay fillers. Two incorporation methods were evaluated to determine the effect on nanoclay dispersion and composite performance. A two‐stage method, in which the nanoclay was predispersed in plasticizer, resulted in good nanoclay dispersion at both the micrometer and nanometer scales. The nanocomposites were characterized by using a wide range of analytical tools. They exhibited significantly improved heat stability, an increase of up to 200% in storage modulus, and a decrease of up to 77% in oxygen permeation, as compared to unfilled PVC. Bentonite nanoclays provided a greater increase in barrier and mechanical properties. No change was seen in the PVC glass transition temperature. J. VINYL ADDIT. TECHNOL., 2008. © 2008 Society of Plastics Engineers |