Abstract: | A phosphoric acid–pentaerythritol–melamine copolymer was selected as an intumescent flame retardant (IFR). The influence of α‐methacrylic acid grafted polypropylene (PP‐g‐MAA) on the properties and compatibility of IFR/PP composites was studied. The results obtained from mechanical tests and scanning electron microscopy showed that PP‐g‐MAA was a true coupling agent for IFR/PP blends, but it did not change the necessary flame retardancy. The cocrystallization between bulk PP and PP segments of PP‐g‐MAA was proved by wide‐angle X‐ray diffraction analysis. A flow test showed that the flow behaviors of composites in the melt were those of a pseudoplastic liquid and it was very small for PP‐g‐MAA and affected the rheological behavior of the PP/IFR composite. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 3128–3132, 2002; DOI 10.1002/app.10099 |