Laser Processing of Fe-Based Bulk Amorphous Alloy Coatings on Titanium

Laser Engineered Net Shaping (LENS?), a solid freeform fabrication technique, was employed for the processing of Fe-based bulk amorphous alloy (Fe BAA) powder on titanium. One and two layers of the Fe BAA were deposited with the same processing parameters. SEM and XRD analyses of the Fe BAA coatings revealed the retention of the feedstock powder’s amorphous nature. The mixing of the feedstock powder in the titanium substrate was very small. A crystalline-amorphous composite microstructure evolved from the laser processing in all types of coatings. The coatings were further laser remelted. The amorphous character was found to increase and the crystallites were found to grow during remelting. The Fe BAA coatings showed higher hardness and smaller wear volume compared to the Ti substrate. A further increase in these properties was observed after laser remelting treatment. During the wear testing in NaCl solution, Ti substrate showed intergranular corrosion, whereas the Fe BAA coatings showed signs of low and localized fretting corrosion in a saline environment. Our results demonstrate that using LENS?, amorphous coatings can be deposited on metallic substrates.